海角黑料

Faculty of Engineering
 

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Sunil Yadav

Research Associate in Additive Manufacturing of Multi-Metallic Structures ba,

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Expertise Summary

Over the past seven years, I have gained hands-on experience and contributed to research in metal additive manufacturing, enhancing my credentials as follows:

  • Processing and troubleshooting: Specializing in Laser Directed Energy Deposition (LDED) and Laser Powder Bed Fusion (LPBF) based metal AM.
  • Material Expertise: Worked with various materials, including Cu, SS304L, SS316L, tool steel (D2), Ni-based super alloys (IN625, IN718, and Hastelloy-X), magnetic materials (Fe and Co-based), and high entropy alloys (Ni, Cr, and Co).
  • Characterization Techniques: Proficient in metallography characterization, microstructural analysis, mechanical testing, magnetic property characterization, and corrosion behavior assessment.
  • Software Skills: Experienced in Design for Additive Manufacturing (DfAM), SolidWorks, Cura, and Mastercam. self develop code on matlab for data driven-phase fielding modeling.
  • Numerical Modeling: Proficient in numerical modeling using tools like MATLAB, COMSOL and ANSYS- fluent (thermal and fluid flow modeling).

Research Summary

Additive Manufacturing of Multi-Metallic Structures

Selected Publications

  • S. YADAV, C.P. PAUL, A.K. RAI, R. SINGH and S.K. DIXIT, 2023. Journal of Manufacturing Processes. 92, 107-123
  • YADAV, S, RAI, AK, KAUSAL, SS and PAUL, CP, 2025. A novel coupled model for microstructural evolution prediction during laser additive manufacturing: data driven and physics driven modelling Progress in Additive Manufacturing. 1-10
  • S. YADAV, C.P. PAUL, S.S. KAUSAL, A.N. JINOOP, A.K. RAI and S.K. DIXIT, 2024. Vacuum. 222, 113073
  • S. YADAV, C.P. PAUL, A.N. JINOOP, A.K. RAI and K.S. BINDRA, 2020. Journal of Manufacturing Processes. 58, 984-997

Past Research

Laser based multi-material additive manufacturing of copper-stainless steel and data driven phase field modeling (PhD thesis work)

  • YADAV, S, RAI, AK, KAUSAL, SS and PAUL, CP, 2025. A novel coupled model for microstructural evolution prediction during laser additive manufacturing: data driven and physics driven modelling Progress in Additive Manufacturing. 1-10
  • ARACKAL NARAYANAN, JINOOP, PAUL, CHRIST PRAKASH, KUMAR, J GANESH, YADAV, SUNIL and HUGHES, DAVID, 2025. Elucidating sequential laser remelting in tailoring microstructure and mechanical performance of laser-directed energy deposited Hastelloy-X The International Journal of Advanced Manufacturing Technology. 1-13
  • YADAV, SUNIL, PAUL, C. P., RAI, A. K., JINOOP, A. N. and DIXIT, S. K., 2024. Sustainability. 16(2),
  • S. YADAV, C.P. PAUL, S.S. KAUSAL, A.N. JINOOP, A.K. RAI and S.K. DIXIT, 2024. Vacuum. 222, 113073
  • SUNIL YADAV, CHRIST PRAKASH PAUL, ARUN KUMAR RAI, ARACKAL NARAYANAN JINOOP, SAURABH SRIDHAR KAUSAL and SUDHIR KUMAR DIXIT, 2024. Science and Technology of Welding and Joining. 29(2), 134-142
  • S. YADAV, C.P. PAUL, A.K. RAI, R. SINGH and S.K. DIXIT, 2023. Journal of Manufacturing Processes. 92, 107-123
  • POONAM S. DESHMUKH, SUNIL YADAV, G. DAN SATHIARAJ and C.P. PAUL, 2023. Materials Today Communications. 35, 106351
  • YADAV, S, DILEEP, K, JINOOP, AN, PAUL, CP, RAI, AK, SINGH, R and BINDRA, KS, 2023. Laser directed energy deposition of high-carbon high-chromium D2 tool steel structures: processing, heat treatment and material behavior Journal of Materials Engineering and Performance. 32(11), 4881-4891
  • S. YADAV, C.P. PAUL, A.N. JINOOP, A.K. RAI and K.S. BINDRA, 2020. Journal of Manufacturing Processes. 58, 984-997
  • YADAV, S, JINOOP, AN, SINHA, N, PAUL, CP and BINDRA, KS, 2020. Parametric investigation and characterization of laser directed energy deposited copper-nickel graded layers The International Journal of Advanced Manufacturing Technology. 108, 3779-3791

Faculty of Engineering

The 海角黑料
University Park
Nottingham, NG7 2RD



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